| Customization: | Available |
|---|---|
| After-sales Service: | Yes |
| Type: | Hydraulic Pipe and Tube Bending Machine |
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DW38CNC
Technical Specifications
1. Equipment Usage
This state-of-the-art CNC automatic pipe bending machine is a marvel of modern technology, designed for seamless operation with a fully integrated system for crafting complex 3D pipe fittings. The entire bending process is executed automatically, boasting features such as user-friendly operation, unparalleled stability, superior efficiency, and an impressive safety profile, making it the quintessential choice for professionals in the pipe fittings industry.
2. Distinctive Features of the Equipment
2.1. Structural Design
1. The CNC bending machine stands out with its innovative rotating arm lifting clamp structure.
2. Utilizes a hydraulic bending mechanism for seamless operations.
3. Features a hydraulic side push mechanism utilizing a precision guide plate.
4. Equipped with an air cooling system within the hydraulic setup, allowing precise control of oil temperature for optimized performance.
5. The machine executes pipe bending operations in a clockwise direction from an overhead view, ensuring precision.
2.2. Advanced Electrical Control and User Interface
1. The user interface is enhanced with an intuitive touch screen for easy operation.
2. Offers a high-resolution digital display with corner angles of 0.1°, corner resolutions of 0.01°, and feed increments of 0.1mm.
3. Governed by a sophisticated PLC control system, ensuring reliable performance.
4. Allows for presetting of bend parameters directly on the user-friendly interface.
2.3. Unique Characteristics of the CNC Hydraulic Bending Machine:
1. Operates on a professional-grade PLC system tailored for optimal performance.
2. Its streamlined interface is engineered for simplicity, making it accessible and easily navigable, with a concise program input system.
3. Features a bilingual standard display with Chinese/English options and customizable language settings.
4. Impressive memory capacity, supporting up to 2000 program groups with a maximum of 20 bends per group.
5. Enables direct input of bending parameters, with the capability to pause automatic operations for manual processing of special fittings and resume seamlessly, featuring both automatic and manual functionalities. Cycle operations are easily managed with start, pause, and emergency stop functions.
6. Unlimited memory retention for operation and bending programs, safeguarding against data loss from power outages or inactivity.
7. Offers robust data protection and management with user password settings, ensuring traceability and responsibility assignment for data modifications.
8. Maintains records of the last 1,000 bending operations, enhancing production oversight.
9. Even during automated processing, the controller remains accessible for program input or edits.
10. Facilitates conversion of XYZ coordinate values to YBC processing values, aiding operators in precision tasks.
11. Automatically calculates the full length of pipe fittings post-program input for accuracy.
12. Equipped with a range mirror shooting function for quick acquisition of symmetrical shape programs.
13. Offers a program reverse feature for rapid repositioning to alternate start points.
14. Supports input of secondary program adjustment values during editing without compromising original data through repetitive sample adjustments.
15. The bending program boasts a versatile speed control feature, allowing you to set speeds ranging from 0 to 9 for each processing step. This flexibility caters to diverse work objects, significantly boosting operational efficiency. An external speed knob is provided, empowering you to easily increase or decrease processing speeds as needed.
16. The machine's automatic operation offers seamless adaptability with its rear pulling and reciprocating switching functions, effortlessly accommodating various pipe fittings processing requirements.
17. Integrated with advanced screen tools, including computer interfaces, trigonometric function calculations, and curved arc length computations, this machine is designed for user-friendly operation and precision.
18. Equipped with a sophisticated processing quantity and time counting function, this machine ensures meticulous tracking of your operations for optimal efficiency.
19. Utilizing an absolute origin system, the machine efficiently starts up each morning or after breaks, instantly entering a standby state without the need to manually locate each axis's origin, eliminating complicated procedures.
20. The screen provides real-time synchronization of bending angle changes with each action axis position, offering a clear visual display on the table for precise monitoring.
21. During automatic processing, the controller remains accessible for input or program editing, maximizing time efficiency by allowing adjustments on-the-fly.
22. Should an unexpected condition or error cause suspension during automatic processing, the machine can resume and complete the unfinished pipe fittings work post-resolution, effectively preventing crucial material wastage.
23. The control program is equipped with an intuitive literal display function that automatically detects and describes errors, along with countermeasures. Console or logical operation issues are clearly displayed on the screen, providing repair instructions to prevent human error and reduce maintenance complexity. Furthermore, records of different alarm messages are automatically archived for future repair reference.
| Model | Unit | DW38CNC | DW50CNC | DW75CNC | DW89CNC | DW114CNC |
| Maxi. Diameter×thickness | mm | Φ 38×2 | Φ50×2 | Φ75×4 | Φ89×5 | Φ114×15 |
| Maxi. Bending radius | mm | R180 | R330 | R400 | R400 | R650 |
| Mini. Bending radius | mm | R15 | R20 | R30 | R40 | R90 |
| Maxi. Bending angle | 190° | 190° | 190° | 190° | 190° | |
| Maxi. Length of feeding | mm | 2000 | 2000 | 2800 | 3000 | 4500 |
| Feeding way | Servo Motor Directly | |||||
| Working speed | Bending speed | 90°/s | 80°/s | 40°/s | 40°/s | 30°/s |
| Rotating speed | 200°/s | 180°/s | 160°/s | 160°/s | 120°/s | |
| Feeding speed | 1000mm/s | 800mm/s | 800mm/s | 600mm/s | 400mm/s | |
| Working precision | Bending precision | ±0.3/0.1 | ±03/0.1 | ±0.3/0.1 | ±0.3/0.1 | ±0.3/0.1 |
| Rotating precision | ±0.1 | ±0.1 | ±0.1 | ±0.1 | ±0.1 | |
| Feeding precision | ±0.1 | ±0.1 | ±0.1 | ±0.1 | ±0.1 | |
| Data input mode | Y.B.C/X.Y.Z | Y.B.C/X.Y.Z | Y.B.C/X.Y.Z | Y.B.C/X.Y.Z | Y.B.C/X.Y.Z | |
| Rotating servo motor power | kw | 0.45 | 0.45 | 1 | 1 | 2 |
| Feeding servo motor power | kw | 1 | 1 | 2 | 2 | 4 |
| Hydraulic motor power | kw | 5.5 | 7.5 | 11 | 11 | 22 |
| Maxi. System pressure | mpa | 12 | 12 | 12 | 14 | 14 |
Our product comes with a robust one-year guarantee. Should any component encounter damage during this period, we are committed to ensuring customer satisfaction by promptly dispatching replacement parts directly to you via trusted carriers like DHL or TNT, at no additional cost.
CE Certificate: Proudly presenting our CE certification, a testament to the rigorous safety and quality standards met by our Heavy-Duty Pipe Bending Machines. This certification underscores our dedication to delivering machinery that you can trust for precision metal fabrication.
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